Best portable battey pack for QRP HF/CW

Started by caulktel, May 11, 2017, 06:46:24 PM

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caulktel

I'm sorry for asking this again, but is there any new technology in the way of portable battery packs? what do you all recommend? I'm tired of getting burned, (literally), from EBay LiPo packs, it seems they are all garbage. I have been looking at LifePO4 packs but they are so expensive. Any recommendations? I only want to run a 8 to 10 watt LNR Precision FX-4A for as long as possible at 11-12 volts with as little weight as possible, (I know the same thing everybody wants).

Joel
N6ALT

gil

Hello,

I now use 18650 cells. I bought three-cell holders wired in series, which give me 12.6V max, more like 12V after the cells have been off the charger for a bit.

I lost a bunch of LIPO 3S packs because I let their voltage go too low, below 3V per cell. The 18650 might be a little more resilient, but I don't let them go below 3V. I am now very careful about cell minimum voltage and I haven't lost one yet. If you lose a cell you don't lose a whole pack...

I got a bunch of free cells out of old laptop batteries. Usually, they contain six 18650 cells. Even if the battery is bad there are probably only one or two bad cells in it. Ask around, lots of people keep them, along with their old laptops.

For me, 18650s are more economical and practical for the reasons mentioned above.

Gil.

caulktel

Hi Gil,

That is a good idea as im a computer tech and have a whole pile of bad laptop batteries that I could slavage them from. Now to build or buy a sutible charger for them. Thanks for the tip.

Joel
N6ALT

PS, I enjoyed your video on the 10 most important prepping points and agree.

gil

Hi Joel. For charging I got two Nitecore UM10 USB chargers. I can plug both into my 14W solar panel. Nitecore and Xtar also make 2-cell chargers. I plan on getting one so I can charge three cells at once.

Gil

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caulktel

Gil,

I took my first Gateway Laptop battery pack apart and found 2 bad cells out of 6. The other 4 have 3.7 to 3.8 volts on them. I'm charging them one at a time in a cheapo Chinese 16850 charger for my LED torch. I will look at the charger you suggested and read up on the 16850 chemistry to see how to properly charge them. I know multiple battery packs need to use some kind of load leveling circuit, so I will investigate that as well. Thanks a lot for the tip.

Joel
N6ALT

gil

Yep, they sell balancing charger boards on Ebay for a few dollars. I just charge them out of the holder...

Gil.

Jon_Garfio

#6
I keep the idea of 18650 cells and the pack to get 12v, with Nitecore USB chargers (perfect fro my Ravpower folding solar panel). Thanks Gil!

I use to power my Ft-817 ND Lipo 11.1 3c 5000mAh, charging with a Imax B6 balanced charged.

To keep safe lipo battery use this display with buzzer that sounds if the cells down below 3v:
http://www.ebay.es/itm/172472998044?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

Lipo works fine, however had a issues like explosion risk or simply too short life, but the first issue is that I canĀ“t charge it with a solar pannel, however the 18650 can.





Sapere aude

Jon_Garfio

I found this video and I want to share with you.

https://youtu.be/LqgP16JQ24I


Enviado desde mi iPad utilizando Tapatalk Pro
Sapere aude

gil

Very interesting thanks. Glad the 18650 won since it is my choice. Price is not so much an issue when you can salvage laptop battery cells...

Gil.

caulktel

So I bought a Imax B6, (not the fake one). After calibrating it so the voltage reading agrees with my accurate multi meter, I find that it will only charge a single 18650 cell to 4.1 volts or slightly less. I know 4.2 volts is the upper limit, so should it be going higher or is simply being safe. Is that normal? Also the old laptop batteries that I'm using all show that they only are rated at about 1000mah, I thought these were 2200mah batteries. maybe they are just going bad as they are pretty old. I am finding there is a lot to this LiIo charging, but I am determined to build me some portable battery packs. I ordered some balancing cables for the Imax 6 so I can balance charge my packs. Still learning.

Joel
N6ALT

gil

Hello Joel,

4.1V seems ok. As soon as you take the cells out of the charger they will drop to 4V within an hour anyway. Their nominal charge is 3.7V, but they are usually charged to 4.2V. That is the maximum. The 1000mAh you get is a bit low, though it is normal that you get less than the rated capacity since you never discharge them below 3V, otherwise you risk destroying them. When I charge three 18650 cells, place them in a holder and don't use them for a few days the voltage drops to about 11.5V, and that is normal. I still get a lot of operating time from three cells, even with my KX2 drawing 150mA. Using the MTR I never seem to be able to discharge them (35mA)! Used laptop batteries are everywhere. They should all have removable cells, but instead, millions of good cells are thrown away because one or two went bad in the pack, what a waste.

Gil.

caulktel

Hi Gil,

I have noticed the same thing as you, that the cells when they come off the charger are right at 4.1 volts then they slowly drop to about 4 volts, so I'm glad that is normal. I have a Chinese Constant Current Load, (N8Q2),  that I checked the same battery on by discharging it to 3V, and it showed the battery at 1750Mah which seems closer to normal than the Imax. Maybe I'm not setting the Imax up correctly. I'm having it discharge at 500ma and have it set for a 1S battery, I'm not sure what else to do. Still learning, and wished I hadn't recycled all those laptop batteries over the years. I'm a computer tech:-( 73

Joel
N6ALT

gil

I saw a dozen used laptop batteries last week at a street sale (called "braderie" here). I could have bought a bunch for peanuts but didn't have any change!
Gil.

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Ding Bat

#13
Youkits (a Chinese manufacturer of decent QRP radios) used to sell a 3-cell 12v lipo battery pack to fit some of their CW transceivers and also run their rather nice little antenna analyzers. Unfortunately the carriage services eventually put a stop to their selling the battery packs. I know because I tried to buy three packs myself. They reached Australia but were sent back to Shanghai and I believe Youkits was fined. So they do not sell the battery packs anymore.

Why do I tell you this? Because the cells inside were exactly as described previously. Three 3.7v 18650 cells with a small voltage-balancing circuit board soldered on and neatly shrink-wrapped. The package could be charged by any 12.5 to 13.X charger, and would not overcharge.

So now I have bought some of the 3S cell-holders from off eBay, and bought 3x Youkits (a Chinese manufacturer of decent QRP radios) used to sell a 3-cell 12v lipo battery pack to fit some of their CW transceivers and also run their rather nice little antenna analyzers. Unfortunately the carriage services eventually put a stop to their selling the battery packs. I know because I tried to buy three packs myself. They reached Australia but were sent back to Shanghai and I believe Youkits was fined. So they do not sell the battery packs anymore.

Why do I tell you this? Because the cells inside were exactly as described previously. Three 3.7v cells with a small voltage-balancing circuit board soldered on and neatly shrink-wrapped. The package could be charged by any 12.5 to 13.X charger, and would not overcharge.

So now I have bought some of the 18650 3-cell-holders from off eBay, and bought three 18650 lipo cells locally. (A rip-off from Jaycar Electronics at A$15 each.) But at least I will have another useful way of running a QRP radio in the field. I also bought a NITECORE D4 Digicharger which will run off 12v DC or AC mains (110-240V), and charges up to 4 cells at one time.

CroPrepper

#14
I am tinkering with the idea to make a battery pack for outside for quite some time now.
First I saw Julians approach with the headway batteries. I discarded that idea because its blowing my budget for the pack. I then researched all possible shops for batteries. In the end, DIY packs with more than 3.5Ah are in my opinion too expensive.
How about the idea to buy a battery pack that's already put together? Instead of buying a charger that balances the pack, just upgrade the bought pack with a BMS unit for 10-15$. So you can actually charge the pack via Solar power using a solar charger?

Here is a list of pretty cheap high Ah batteries: https://hobbyking.com/de_de/batteries/zippy-batteries.html?capacity=6785-8400

There is a nice 8Ah battery for 40$ https://hobbyking.com/de_de/zippy-flightmax-8000mah-4s1p-30c-xt90.html
Or even 10Ah! https://hobbyking.com/de_de/multistar-high-capacity-4s-10000mah-multi-rotor-lipo-pack.html
With less than 1kg of weight a better alternative than buying those Headway cells...
Although the 10Ah is not a LiFePo, rather a Li-Po, there are also LiFePo packs that are cheaper and higher capacity.

Am I wrong or is it more affordable to buy and build in an BMS to such a pack rather than putting it together by yourself, and is Li-Po so much worse than LiFePo?